CleanControlling GmbH由Dipl于 2006 年創(chuàng)立。是技術(shù)清潔度和化學(xué)薄膜組件清潔度方面的專家。
CleanControlling 的顆粒捕集器是 VDA 19.2“裝配技術(shù)清潔度 - 環(huán)境、后勤、人員和裝配設(shè)施”的進(jìn)一步發(fā)展,用于檢測(cè)裝配環(huán)境、進(jìn)料和加工區(qū)域中某些顆粒相關(guān)位置的顆粒污染或顆粒體積。
顆粒捕集器的位置可以在環(huán)境清潔度/安裝環(huán)境內(nèi)、組裝過(guò)程的進(jìn)料區(qū)域中的局部環(huán)境以及直接組裝區(qū)域中。設(shè)置注意事項(xiàng)應(yīng)代表與未受保護(hù)的感興趣組件相關(guān)的粒子相關(guān)位置。
可以沿著大廳網(wǎng)格找到進(jìn)一步的安裝方面,以進(jìn)行室內(nèi)監(jiān)控、調(diào)查用于表征粒子源的流程、車(chē)道、存儲(chǔ)區(qū)域、鎖定區(qū)域等。
水平放置的粘合墊吸收顆粒并使其沉淀。粘合墊是均勻的,沒(méi)有光澤,沒(méi)有顆粒預(yù)加載。粘合墊在激活前配有保護(hù)膜。粒子捕集器具有可拆卸的安裝選項(xiàng)和標(biāo)簽卡。蓋子關(guān)閉,在失活后保護(hù)沉淀的顆粒。
暴露時(shí)間為 7-10 天。
可以進(jìn)行補(bǔ)充的立體顯微鏡評(píng)估,評(píng)估中包括從定義的顆粒尺寸中顆粒的數(shù)量和大小,以及分為閃亮的金屬顆粒、非閃亮的顆粒和纖維。
可以通過(guò)清潔度或沉降數(shù)(也稱為 Illig 值)來(lái)補(bǔ)充評(píng)估。將各個(gè)顆粒尺寸類別的分析結(jié)果(顆粒尺寸分布)乘以加權(quán)因子,并將加權(quán)的顆粒數(shù)相加。由于較大顆粒的權(quán)重較高,因此需要考慮不斷增加的損壞潛力。將得到的總和值標(biāo)準(zhǔn)化為 1000 cm2 的面積,并與 1 小時(shí)的測(cè)量時(shí)間相關(guān)。結(jié)果就是所謂的沉降數(shù)。使用沉降數(shù)的優(yōu)點(diǎn)是,通過(guò)統(tǒng)一的參考變量可以比較沉降結(jié)果。通過(guò)將結(jié)果壓縮為每個(gè)測(cè)量點(diǎn)一個(gè)數(shù)字,可以更好地記錄結(jié)果并更輕松地進(jìn)行比較,即使跨部門(mén)和工廠也是如此,盡管會(huì)丟失細(xì)節(jié)。
沉降數(shù)的通常極限值在潔凈室中為 <50,在發(fā)動(dòng)機(jī)潔凈室中為 <200,在發(fā)動(dòng)機(jī)裝配中為 <400。根據(jù)組件規(guī)范允許的最大顆粒尺寸等于組件生產(chǎn)環(huán)境潔凈度允許的最大沉降數(shù)(通常程序)。
CleanControlling's Particle Trap is a further development of the VDA 19.2 "Technical Cleanliness in Assembly - Environment, Logistics, Personnel and Assembly Facilities" Particle contamination or to observe the particle volume at certain particle-relevant locations in the assembly environment, feed and process areas.
The locations of the particulate trap may be within the environmental cleanliness / mounting environment, the local environment in the feed area of the assembly process, as well as in the immediate assembly area. The setup considerations should represent particle-relevant locations with respect to the unprotected component of interest.
Further installation aspects can be found along a hall grid for performing an indoor monitoring, investigation of processes for the characterization of particle sources, driveways, storage areas, lock areas, etc.
The horizontaly placed adhesive pad absorbs the particles and sediments them. The adhesive pad is homogeneous, not shiny and without particle pre-loading. The adhesive pad is provided with a protective film before activation. The particle trap has a removable mounting option and a labeling card. A lid closes and protects the sedimented particles after deactivation.
The exposure time is 7-10 days.
A supplementary, stereomicroscopic evaluation with the number and size of the particles from a defined particle size as well as a division into shiny metallic particles, non-shiny particles and fibers is possible.
The evaluation can be supplemented by means of a cleanliness or sedimentation number (also called Illig value). The analysis result (particle size distribution) in the individual particle size classes is multiplied by a weighting factor and the weighted particle numbers are summed up. Due to the higher weighting of the larger particles, the growing damage potential is taken into account. The resulting sum value is normalized to an area of 1000 cm2 and related to a measuring time of 1 h. The result is the so-called sedimentation number. The use of the sedimentation number has the advantage that the sedimentation results by a unified reference variables is comparable. By compressing the results to one number per measuring point, the results can be better documented and compared more easily, even across divisions and plants, although details are lost.
The usual limit values of the sedimentation number are <50 in cleanroom, <200 in engine cleanroom and <400 in engine assembly. The maximum permissible particle size according to the component specification equals the maximum permissible sedimentation number for ambient cleanliness for component production (usual procedure).
CLEANCONTROLLING粒子捕集器VDA系列其他常用型號(hào):
CLEANCONTROLLING 30001-10
CLEANCONTROLLING 30001-100
CLEANCONTROLLING 30001
CLEANCONTROLLING 30023
CLEANCONTROLLING 30043
CLEANCONTROLLING 3006818
CLEANCONTROLLING 30005
CLEANCONTROLLING PARTICLE TRAP NEW + ORIGINAL+ ONE YEAR WARRANTY
愛(ài)澤工業(yè)成立于2010年,定位于向制造工業(yè)提供高端制造技術(shù)和設(shè)備。代理經(jīng)營(yíng)世界優(yōu)質(zhì)的電氣自動(dòng)化、機(jī)械與傳動(dòng)、流體控制、儀器儀表、工具等產(chǎn)品。作為電氣,液壓以及氣動(dòng)解決方案的合作伙伴,我們利用我們的全球協(xié)作團(tuán)隊(duì),為客戶提供先進(jìn)解決方案,市場(chǎng)知識(shí)以及相關(guān)增值服務(wù)來(lái)幫助優(yōu)化客戶的工作效率,提高可靠性和安全性,致力于成為工業(yè)產(chǎn)品和解決方案的優(yōu)質(zhì)渠道。
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CLEANCONTROLLING粒子捕集器VDA系列30001-10產(chǎn)品介紹